Máy sản xuất ống nhựa PPR 110MM

Máy sản xuất ống nhựa PPR 110MM

Giá: 1777000000

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Thông tin chi tiết

Hãng sản xuấtKingSun
Xuất xứChina
Tình trạng sản phẩmLiên hệ

Máy sản xuất ống nhựa PPR 110MM hinh 1

1. Project evaluation

1.1. Raw material & Final product:

Raw material & formulation

PPR resin & master batch

Output capacity

16—32mm: 60—80kg/hr, 6—7m/min

40—110mm: 150—180kg/hr, 1214m/min

Final product

Pipe species and size list

O.D. (mm)

Wall Thickness (mm)

O.D. (mm)

Wall Thickness (mm)

16

 

50

8.3

20

3.4

63

10.5

25

4.2

75

12.5

32

5.4

90

15

40

6.7

110

18.3

1.2 Work conditionProvided by customer)

Warehouse/Workshop

Dimension: 38m (length) × 2.4m (width) × 3m (height)

Crane: Machine positioning

Temperature/ Humidity

0-35℃/≤95%,

Power supply & Installation power

3-phase, 380V, 50 Hz

Wire/cables:

Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine.

Cooling Water hose/pipe

Water supply to machines and pools

Lubrication oil:

Exxon mobil

Compressor

Supply compressed air

1.3 Energy consumption

Installation power & actual consumption

175kw*70%= 98Kw

Cooling Water

≤20℃,  ≥0.3MPA, 6M3/hr

Compressed air

0.3m3/min, 0.4~0.8Mpa

Manpower

1 Person

1.4 Main commercial terms

Project

PPR pipe production line (16110mm)

Price

306,200

Payment term

30% as deposit by T/T; 70% by T/T before delivery and after inspection;

Delivery time

75 days since the date of receiving down payment

Packing

Wood pallet covered by plastic film, 1*40GP Container

Warranty period

15 months since date of bill of lading

1.5 Flow line and configuration

1.6 Machine list & Quotation

No.

Name

Qty.

Unit Price (USD)

1

Vacuum feeder 

1set

1033

2

Hopper dryer 

1set

916

3

SJ65/33 single screw extruder

1set

33,833

4

Mould 

1set

8,833

5

SJ25/25 Co-extruder

1set

4,416

6

Vacuum calibration tank

1set

10,666

7

Spray cooling tank

2sets

5,666

8

Haul-off

1set

7,166

9

No-dust cutter

1set

5,000

10

Stacker

1set

1,416

 

Total amount

 

84,611

 

Agent price

 

76,166

2.1 Technical data

No.

Name

Photo of machine

Technical specifications

1

Vacuum feeder

Charging capacity:200kg/h

Motor power: 1.1KW

Hopper : stainless steel

2

Hopper dryer

Capacity: 100kg

Power of air-blower: 0.25Kw

Heating power: 5.4KW

3

SJ65/33 single screw extruder

Screw

Barrel

Driving motor

Electric cabinet:

Screw :

Diameter of screw: Ф65mm L/D: 33/1 Material of screw: 38CrMoAl

Surface treatment: nitride processing, thickness: 0.4 ~ 0,7mm, Polishing

Barrel:

Material of Barrel: 38CrMoAlA

Inner processing: nitride with thickness: 0.4 ~ 0.7mm

Heating zones: 5 zones

Electric Heater: Cast aluminum + stainless steel covering

Heating power: 4.5KW×4 zones Cooling power: 0.25KW×4 zones

Method of cooling: air blow

Driving motor: 75Kw (DC)

Electric cabinet:

PLC Module and control panel (Brand: Siemens)

Speed regulator: Eurotherm,  Low-voltage circuit breaker, contactor: Schneider

Self protective system:

Over current protective of motor; Over pressure protective of screw.

4

Mould

Including extrusion die head & calibrator

Diameter range: 16—110mm

Extrusion Die head:

Mould structure: Spiral shape, composed of pin and bush

Basic material: 40Cr, Inner surface polished

Heating power: 13.3Kw

Calibrator:

Basic material: Bronze, Inner surface polished

Calibrator is installed in front of vacuum calibration tank and connected with cooling hoses.

5

SJ25/25 Co- extruder

Screw

Barrel

Driving motor

Electric cabinet:

Screw:

Diameter of screw: 25mm L/D: 25:1, Material of screw: 38CrMoAlA.

Max. rotating speed: 13.5rpm

Surface treatment: nitride processing, thickness: 0.6 ~ 0,8mm, Polishing

Barrel:

Material of Barrel: 38CrMoAlA, nitride with thickness: 0.6 ~ 0.8mm

Heating zones: 2, Heater: Cast aluminum and stainless steel covering

Heating power: 1.2KW×2 zones; Cooling power: 0.04KW×2 zones

Method of cooling: air blower

Driving motor:

Motor power: AC 2.2 KW

Electric cabinet:

Inverter: Hitachi/Schneider, Contactor, Air Switch: Schneider Relay: Omron

Output capacity: 1.5kg/hr

6

Vacuum Calibration tank

Tank body & structure:

Water supply system

Electric cabinet

Tank body & structure:

1. Basic material: stainless steel, length: 5600mm

2. Two working chambers, the front one for vacuum calibration & spray cooling, the back one for spray cooling.

3. High-quality spray nozzles ensure excellent cooling effect.

4. Nylon half-round supporting plate is installed at bottom of tank to provide enough support for pipe.

5. Position Location (three-direction adjustment):

Forward and Backward : ±500mm motor power 0.75Kw

Up and down: ±50mm manual screw adjustment

Left and right : ±50mm manual screw adjustment

Water supply system:

1. Vacuum pump: 2.2kw x2pcs. Vacuum degree: 0.03~0.06Mpa

2. Water pump: 3kw x 2pcs.

3. Water filtering: two-path quick-switch filters for water filtering.

Electric cabinet

Circuit-breaker, contactor: Schneider

7

Spray cooling tank

Tank body & structure:

Water supply system

Electric cabinet

Tank body & structure:

1. Basic material: stainless steel, length: 5600mm

2. One working chamber for spray cooling.

3. High-quality spray nozzles ensure excellent cooling effect.

4. Nylon half-round supporting plate is installed at bottom of tank to provide enough support for pipe.

5. Position Location (three-direction adjustment):

Up and down: ±50mm manual screw adjustment

Left and right : ±50mm manual screw adjustment

Water supply system:

1. Water pump: 3kw x 1pc

2. Water filtering: two-path quick-switch filters for water filtering.

Electric cabinet

Circuit-breaker, contactor: Schneider

8

Haul-off

Basic structure

Electric cabinet

Basic structure

1. Two parallel claws (Rubber blocks), independently driven & pneumatically compacted (Up & Down).

Effective pulling length: 1300mm, width: 110mm

Max. Pulling force: 10KN, Max. Pulling speed: 12m/min.

Motor power: 2pcs×1.5Kw, controlled by frequency inverter to adjust speed. You can set any speed on speed meter.

2. An encoder equipped on speed reducer, working as length counter ensures cutting accuracy.

Electric cabinet

Circuit-breaker, contactor: Schneider

9

No-dust cutter

Blade rotates around pipe surface and cut off pipe smoothly without any skin needling

Motor power: 2.2Kw

Electric cabinet

Circuit-breaker, contactor: Schneider

10

Stacker

Length: 5,600mm

Pneumatically discharging

     

2.2. Spare part list (free of charge)

No.

Name

Qty.

Application

Machinery part:

1

Oil seal

1 pc.

Gearbox high-speed shaft

2

Screw unload tools

1 set

Unload screw

3

Mould unload tools

1 set

Unload mould

4

Calibration sleeve sprayer

10pcs.

Calibration sleeve

5

Seal

5m

Vacuum tank and spray tank

6

Sprayer

20 sets

7

Rubber block

15pcs.

Haul-off

8

Blade

1 pc.

Cutter

9

Dust collect hop-pocket

1pc.

10

Φ10 air pipe

10m

Electrical part:

1

Thermocouple(3m)

3pcs.

Extruder

2

Vacuum meter

1 pc.

Vacuum tank

3

Booster

1 pc.

Haul-off

4

AC contactor

2 sets

Electric cabinet

5

Small circuit breaker

2 sets

6

Temperature controller

1 set

7

Potentiometer

1 pc.

2.4. Auxiliary equipment (optional equipments)

No.

Spare part

Qty.

Application

1

Electric heater

1pc

Barrel

2

Electric heating band

1set

Mould

3

Pipe Printer

1

Printing info of pipe producer

4

Color mixer

1

Mixing rigid material with master batch

5

Crusher

1

Recycle waste HDPE/PPR

3. After-sales service

3.1 Technical documents

All labels on machines and lay-out drawings, Electrical diagram, User Manual, will be in English. BEIER should send all necessary files to the buyer since the third week since project execution. All documents in hard copies should be also shipped with machines together.

3.2. Arrangement for inspection, installation and testing work

a. After all machines are delivered to customer’s factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.

b. BEIER will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer’s factory. 

c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD35 per day for each engineer.

d. Engineer will give free training lessons to labors in buyer’s factory.

3.3. Quantity and quality guarantee

a.        Quantity/Quality Discrepancy to destination port during transportation:

In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. BEIER will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.

b.        Guarantee period and after-sales services: 15 months since date of bill of lading

During this guarantee period, BEIER will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, BEIER will provide the buyer spare parts at cost price.

c.        Long-term service:

BEIER will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

3.4. Validity: Three months since quotation date.

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